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Sprymaster plants are washing booths provided with fixed or rotating internal platform for spray washing with a water-based detergent.
Operation is clean, odourless and fully isolated from the surrounding environment. The spraying chamber is closed by a front door driven by one or two pneumatic cylinder(s) or a motor reducer and racks. The ducts of the spraying nozzle network are oriented in the washing chamber.
The jet configuration has been arranged in such a way as to cover the surface of the items being treated through a procedure which includes chemical, mechanical and thermal functions. |
ROTATING TABLE SPRYMASTER
For small and medium-sized pieces (max.1500 x 1500 x 1000h) and weights up to 1000 kg, washing booths with rotating platform can be used. The platform is made rotate by a special hydrodynamic nozzle or electro-mechanically. The machines come complete with an automatic electric exhaust fan at the end of the cycle, in order to reduce the emission of vapour in the surrounding external environment. The reservoirs under the work surface are provided with large inspection and cleaning vents. Solutions are supplied from the reservoirs through one or more electropumps and the solutions made circulate return to the reservoirs through removable metal filters that make it possible to clean them. The Sprymaster Tau series features an exclusive original system with valves provided with pneumatic actuators, which limits the well-known negative effects caused by the solution mixing in cycle in the washing chamber.
SPRYMASTER CIL
For large-sized and heavy pieces, washing booths are used provided with a swinging table and rotating ramps. During the treatment, the ramps, positioned on the four sides of the booth, have an oscillation angle of approximately 70°. At the same time, the trolley moves lengthways, with an alternating motion inside the booth.
This solution makes it possible to cover all the points of the pieces being treated, using low pumping and heating capacities.
In order to rationalize and optimize the treatment cycles, some optionals are available on demand, such as:
Motor-driven vertical opening doors
Detergent dosing pumps: low-capacity pumps, which inject the detergent inside the storage tanks to offset the product leaks and wear.
Dredges and chip removers: positioned on the bottom of the storage tanks, they collect the chips or sludge removed by the wash.
Spraying masks: when the components to be treated require an accurate cleanliness level, special ducts can be installed that make it possible to hit critical areas also at high pressures.
De-oilers: mainly positioned inside the degreasing tanks, they are used to separate the oils from the washing solutions, so as to prolong their life.
The circuit is made up of a pump(3) tapping off from a tank of the plant(4) via a floating tap(2) that follows the level and conveys the liquid to the separation compartment(1). The water leaving this compartment returns to the tank(4), while the oil is conveyed to an external tank(5)
Filtration: filtering systems can be mounted to meet special requirements (1100 microns retention). As a general rule, bag filters(1) are adopted, supplied by an independent pump(3) that tap off the liquid from the treatment tank(4), pushes it towards the filter(1) and conveys it to the reservoir again(4).
Drying and/or blowing: a hot air circulation drying and/or blowing system can be installed as standard on all machines.
Additional tanks: for particularly complex cycles, several tanks can be installed in a single block or outside, according to the customer’s requirements.
Low-dissipation heaters: in the presence of considerable deposits, in order to maintain the same heating devices, it is important to adopt heating elements with a large surface and a low dissipation degree.
Internal window
Manual washing gun
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